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“Sr. Manager (L5) - Die Design”

Date: Feb 26, 2024

Location: Pune, MH, IN

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Position Summary with Job Responsibilities

Position Name    Senior Manager, Project Execution  Press Shop    Position level    L5
DEM position name    Lead- Technical Services Press Shop PVBU    DEM position level    L4
FEM position name        FEM position level    

Purpose of the position
•Planning role which help in execution & implementation
•Study Part Manufacturability which includes Draw ability
•Installation and commissioning, Quality proving; Change management
•Selection for Equipment’s & capabilities, Vendors & capabilities; Facility/ equip planning; Investment planning & budgeting; Factory act; legal, environment & safety aspects; Asset management; TPM; Low cost automation, etc
Size
Financial    Non-Financial
Finance basics    Direct Reports:
RFQ preparations, Possible Vendors selections    Indirect Reports:
Capex & Revenue Budget    Volumes:
MS:

Education

Work Experience

Personal Profile
Education    B.E/B. Tech. (Mechanical) 
Skills/ Competencies
Behavioural (Tata Leadership Practices)    Functional/Technical
1.Customer Focus    Knowledge of Sheet metal processes
2.Dealing with Ambiguity    Project management skills
3.Drive for Results     Knowledge of Press Shop equipment as well as facility related knowledge
Relevant Experience :
1.  About 3-4 years end to end Experience in Automobiles/ Others.
Key Responsibilities:
1.Manufacturing Process Expertise
•Ability to provide consultation to vendors, other plants
•Can introduce innovative methods for break-through process performance
•Know latest trends and can explore advance mfg processes
•Can prepare process design manual
% Adherence to Budget (Incurrence vs. Variance)
-Adherence to timelines & requirements
-% Savings (Y-o-Y)  through improvements
-% Compliance
2.Lean techniques
Lean mfg; line balancing; Buffer and flow management; layout planning; Standardization; Industrial engg, MOST; Logistics, JIT, kanban; etc
- Uptime in %
- % Availability of equipment services
-Operating Cost of services (Rs)
-MTBF/MTTR
3.Simultaneous Engineering of sheet metal parts / BIW Processes
•To Study Part Manufacturability which includes Draw ability, Cutting/Cutter Condition, Flanging Conditions etc. 
•Part feasibility input to product designer thro’ ECR.
•Product Design via ease of manufacturing.
•To modify part with confirmation with design to aid reducing No. of strokes, thus process cost.
•Suggestions to provide PLP’s & MCP’s for part proving and fixturing purposes.
•Die life improvements        
Rs / car saving , GEN3 Process adherence , 
4Sheet Metal Panels Dies Development activities 
•Monitoring Draw, Flange simulations on software like Auto-form & Hyper-form to optimize Draw ability, Blank Size, Quality of the part.
•Simulations for cracks, wrinkles, bead lines, blank sizes, spring-back, analysis and suggestions for improving the same.
•Die Design approval according to Specified Press Specifications.
•Die designs suiting to Automated line if required. Meeting all requirements of Automation line like Maximum SPM, Pass Height, Lift Stroke, Motion Curve, Interference Curves, Vacuum Cups placement and Windows etc.
•Pattern Checks, Casing Checks, Manufacturing Follow-ups    -Method plan finalization
-Yield improvements
-PIST of final part

Tata Motors Leadership Competencies

Customer Centricity - Anticipating, understanding and focusing efforts on meeting the customer (stakeholders) needs or expectations
Developing Self and Others - Recognizing continuous development is essential for success and taking steps to develop self and helping others to excel
Driving Execution - Translating strategy into action and execution
Leading by Example - Encouraging and following ethical standards
Leading Change - Recognizing the need for change, initiating and adapting to change
Motivating Self and Others - Inspiring teams and individuals

Functional Competencies

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